Scanahand 

It's never been easier for Windows users to make their own custom fonts. Scanahand creates fonts that you can use in Microsoft Word, Excel, PowerPoint, Notepad, and any Windows application. You can even load your fonts on Macintosh computers. As more web browsers support webfonts, you can also use your fonts in websites!

How does it work? Simply print a template, draw all of the characters using a black marker or felt-tip pen, and scan your drawing. Scanahand will build your font, and install it on Windows, ready for you to use. You don't need to use additional graphics software, but Power Users and Hobbyists alike can use Scanahand along with their favorite graphic drawing software to create or modify each character of their font. So even without a printer and scanner you'll be able to create custom fonts.